Backup Seals

Products

Backup Rings for Hydraulic and Pneumatic Applications

Backup rings are essential components used in conjunction with seals in hydraulic and pneumatic systems. Their primary function is to prevent seal extrusion, which is the deformation and escape of the seal material under high pressure or in demanding operating conditions. This protects the seal, extends its lifespan, and ensures reliable system performance.

Solid Rings

Simple, one-piece rings, typically made from hard materials.

Split Rings

Rings with a split or cut, allowing for easier installation.

Spiral Rings

Rings with a spiral or coil design.

Contoured Rings

Rings shaped to match the specific profile of the seal.

Materials

Backup rings are typically made from durable materials that can withstand high pressures and temperatures

Nitrile Rubber (NBR)

Offers good resistance to oils and fuels.

Polyurethane (PU)

Excellent abrasion and tear resistance, suitable for high-pressure applications.

PTFE (Teflon)

Low friction and excellent chemical resistance.

Peek (Polyetheretherketone)

High-performance thermoplastic with excellent mechanical and chemical properties.

Applications

Backup rings are used in a wide range of hydraulic and pneumatic applications

Hydraulic Cylinders

In construction equipment, agricultural machinery, and industrial presses.

Pneumatic Cylinders

In automation systems, robotics, and packaging equipment.

Valves

To prevent seal extrusion and ensure proper sealing.

Why Use Backup Rings?

Prevent Seal Extrusion

Backup rings provide support to the seal, preventing it from being forced into the clearance gap between the piston and cylinder bore, especially under high pressure or pulsating loads.

Extend Seal Life

By preventing extrusion, backup rings significantly increase the service life of the primary seal, reducing maintenance costs and downtime.

Improve System Reliability

Preventing seal failure ensures consistent and reliable operation of the hydraulic or pneumatic system.

Handle High Pressures

Backup rings enable seals to withstand higher pressures without the risk of extrusion.

Selecting the Right Backup Ring

Choosing the correct backup ring depends on several factors

Seal Type and Size

The backup ring must be compatible with the specific seal it's being used with.

Temperature Range

The range of temperatures the ring will be exposed to.

Operating Pressure

The maximum pressure the backup ring needs to withstand.

Fluid Compatibility

The type of fluid or gas the ring will be in contact with.

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